Solutions · Inventory

Inventory, in the units your floor uses.

Stock worked out from what was received, moved, packed and sent, not from the last time someone updated a sheet. Built with you, and yours to extend.

One lot of cloth, as stored

  1. 09:12Inbound receivedOne gate pass from the mill · 12 lumps1,240 m
  2. 11:40Folding completedMeasured on the floor. A QR sticker on every lump1,228 m
  3. 11:55Chadat recordedMetres per kilogram for this lot4.0 m/kg
  4. 14:20Classification recordedLumps scanned and labelled by tone and finish
  5. 09:05Lump utilizedNext day · scanned onto the packing floor
  6. 10:30Thaan loggedEach cut piece: metres, grade, sticker
  7. 12:15FRC loggedOffcuts weighed, converted at the lot's chadat6.5 kg → 26 m
  8. 15:40Bale setting createdPieces grouped into numbered bales. Slips printed
  9. 17:10Bale dispatchedBale QR scanned. It leaves inventory

Event names from the finishing-floor system that runs at a textile processing house. A lump is a roll of cloth, a thaan a cut piece. Values are invented.

Running it today

The goods are in the right place. The record is a step behind.

A stock figure is only as good as the last time somebody updated it. If you are responsible for inventory, you know what that means in practice: a register, a shared spreadsheet, and a phone call when the two disagree.

At a textile finisher the factory ran entirely on paper. There was a register for arrivals, a notebook reconciling folded metres against the mill's metres, and a handwritten list of packed bales made up each month. Copies were carried to head office to be typed in. Part shipments from mills were reconciled by hand, so metres still owed could be forgotten. Stock available for packing was checked physically or from memory.

At a spares business, one person kept the shared register of goods received, and a part delivery became a dated note in a remarks cell. Goods sent straight from a vendor to a client left no record at all. At a manufacturer with many plants, head office has no current view of stock at any of them without calling.

Why own it

A generic item table cannot hold your stock.

Packaged inventory software holds an item, a quantity, a unit and a location. That covers what every warehouse has in common, and it is enough for boxed goods on shelves.

Your stock is rarely that simple. It changes unit halfway through the process. It is reserved for one customer's order and must not be sold to another. It is packed, then unpacked for a different buyer. It runs below zero on paper because production ran ahead of the receipt. A rented system answers each of these with a workaround field or a change request, and the queue for that request is not yours to order.

Inventory is also the figure every other function leans on. Purchasing, production and sales each trust it or keep their own copy. A capability that central is worth holding yourself: what gets built, and when, is your decision.

What an owned system records

Stock is not a number that is kept. It is worked out.

On Phlo, each receipt, movement, cut, pack, dispatch and correction is an event with a time and a person. The balance at any stage is what those events add up to. The chain beside the headline follows one lot of cloth from the mill's gate pass to the bale that left.

A correction is an event too. Nobody edits a quantity. Because the balance is derived from the history:

  • Trace. Any figure opens into the receipts, movements and dispatches that produced it, down to a single sticker.
  • Correct without overwriting. An adjustment or an undone dispatch is added to the record with its reason. What it corrected is still visible.
  • Reports that draw on history. Stock by stage, yield by lot, and how long goods have waited come from the same events.

Already handled

The hard parts, already built once.

Each of these is a real stock problem, modelled in the system built for the client named above it.

The first build

The first build describes the shape of your stock.

The first build is where your operation gets described: the things you track, what happens to them, and what happens when it goes wrong. For inventory that description is written on the floor, at each point where goods change hands, form or unit.

Entities

The things your operation keeps track of.

  • Your items, lots and locations
  • Your stages, from gate to dispatch
  • Your units, and the conversions between them
  • What gets a sticker, and what is printed on it

Events

What happens to them, in your words.

  • Received, with your supplier's paperwork
  • Moved, cut, packed or consumed
  • Dispatched, and to whom
  • Adjusted, with your reason codes

Exceptions

What happens when it does not go to plan.

  • The short or part delivery
  • Stock reserved, quarantined or awaiting a decision
  • The dispatch or pack that must be undone
  • Who may correct a figure, and within what limit

What carries forward from the foundation

The event log, derived balances, roles and permissions and reporting are already written, which is why the time goes into your stages and units. QR stickers are used where they help, where they suit the goods; elsewhere a receipt is found by typing its number. Nothing here reorders stock by itself, and we do not promise that before seeing how you buy.

What comes after

Every later system reads this stock.

Inventory is often the first build because so much rests on it. Once receipts and dispatches are on record, a purchasing process can be added that reads what is short, or a production plan that reads what is ready. A second warehouse or plant uses the same items, units and roles. It extends without a migration: the new process sits on the history you already have.

After the first build the framework becomes available to you. Your own engineers and product people can build that next system on it, or we carry on building for you. Both stay open. The terms are settled in the first conversation, scoped to the engagement.

How the two stages workThe record that carries forward

Get started

Tell us what your stock is counted in.

The stages it moves through, the units at each one, and who is allowed to correct a figure. The first conversation is about your floor.

coffee@jetbro.inWhatsApp +91 90999 62227